Fox mold
Precision Metal Insert Injection Molding Manufacturer
For over a decade, Fox Mold has been the leading manufacturer of metal insert injection molded parts for industries across the globe. From design to sampling and full-scale production, rely on our years of expertise to deliver according to your standards. Along with our manufacturing capabilities, we also assist clients through robust customization and various services.
- Seamless bond and ideal for high-performance parts manufacturing
- +/-0.001MM Tolerance
- Fast turnaround time of up to 2 weeks
- MOQ from 1 piece
- Certification: ISO 9001: 2015; ISO 14001: 2015;
/ Services /
Our One-Stop Services
Fox Mold goes beyond the mold of traditional plastic injection molding manufacturers by offering an array of services.
With our years of production expertise, we can quickly transition from concept to practical samples ideal for testing and small-batch manufacturing.
We help design craft specific tools to streamline the injection molding process, including cooling systems, gates and runners, and ejection mechanisms.
Expert engineers help design and create dedicated molds with tight tolerances and detailed configurations to ensure the accuracy of each injection-molded part.
The cost-effective plastic injection molding process produces highly durable and consistent plastic parts with tight tolerances.
Fox Mold’s overmolding process creates sophisticated plastic parts with multiple layers for added functionality and detail.
Create complex silicone rubber parts with ease using our cutting-edge LSR injection molding process with consistent quality at shorter production times.
How Does It Work
Fox Mold adheres to a strict manufacturing process, ensuring we produce the right injection molded parts according to your needs.
Raw Material Preparation
Using only premium raw materials from top-tier suppliers, we procure the materials and pre-dry them in preparation for melting.
Mold Installation and Mold Trial
After checking the mold, it is attached to the mold machine while properly calibrating the tightness and pressure.
Injection
The metal part is inserted into the mold before pouring the melted plastic to form the plastic component.
Ejection
Once the mold reaches the right temperature and the plastic part has properly cured, the mold is opened to release the formed part. The 1-3° draft angle designed in our molds reduces the risk of damage to the plastic component upon ejection.
Secondary Processing
The gates and excess materials on the formed component are expertly removed during the cleaning process, with the excess recycled for future projects. We then apply secondary processing on the parts, including vibration welding and surface finishing.
Quality Inspection
The parts then go through a series of inspections to validate their quality and performance. Using precision measuring tools, our inspectors check every aspect of the parts per global benchmarks.
Surface Finishing Options
Give your completed plastic parts a better look and feel with surface finishing. We utilize industry-standard SPI and VDI surface finishing treatments to enhance the durability and aesthetic properties of our metal insert plastic parts. Depending on product requirements, we can add a gloss or custom texture to the plastic parts and galvanize the metal inserts.
Plastic Material Options
Fox Mold procures all raw materials from renowned suppliers in the market, like Bayer, Sabic, DuPont, and Chimei, among others. Our plastic material selection includes PVC, PC, PP, PA, POM, ABS, PMMA, PTFE, PPS, HDPE, nylon + glass fiber, and other particles, covering all your needs.
Applications
Check out how we implement metal insert injection molding in crafting plastic parts for various applications.
FAQ
What’s injection molding?
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Factors Contributing to Improve the Parts Quality
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What are the typical tolerances for injection molded parts?
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How much does your injection molding service cost?
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